Measurement Systems Analysis (MSA) with Applications
Make sure your measurements can be trusted before you act on the data. Participants plan MSA studies, run and interpret variable Gage R&R and attribute agreement analysis, and use ANOVA, control charts and capability in Minitab and Excel on their own data.
At a glance
- 2 days
Who it's for
- Quality, metrology, process and lab engineers;
- Six Sigma Belts
Learning objectives
- Plan and run MSA studies on own data
- Perform and interpret variable and attribute
- Gage R&R
- Use ANOVA, control charts and capability in Minitab/Excel
Detailed content
- Why measurement matters: the cost of a bad gauge
- Measurement system properties: resolution, bias, linearity, stability
- Repeatability and reproducibility
- Elements of an MSA plan and selecting the study type (AIAG MSA 4th ed.)
- Bias study design and t-test interpretation
- Linearity study across the operating range
- Stability study with control charts
- Resolution and the 10-to-1 rule
- Crossed vs nested study designs
- ANOVA vs average-and-range methods
- %Study Variation, %Tolerance and number of distinct categories
- Acceptance criteria and decisions
- Improving a failing measurement system
- When to use attribute studies
- Within-appraiser, between-appraiser and vs standard agreement
- Kappa statistics
- Effectiveness, miss rate and false-alarm rate
- Launching and validating new inspection methods
- Running all studies in Minitab
- Excel templates for Gage R&R
- Linking MSA to SPC and capability
- Work-based exercise with participants' own gauges
Day-by-day agenda
A typical schedule. In-company versions are tailored to your processes, data and timing.
- MSA principles
- Bias, linearity and stability studies
- Variable Gage R&R
- Attribute agreement analysis
- Software applications
- Case study, action plans and course assessment
Practice, tools and assessment
Hands-on practice
- Build and interpret X-bar/R, I-MR and p-charts from plant data
- Run a capability study (Cp, Cpk, Pp, Ppk) and set improvement targets
- Software lab: the same analysis in Minitab and Excel
- Variable Gage R&R study with three appraisers
Tools and templates you keep
- SPC chart selection guide
- Capability and sample-size calculators
- Gage R&R data sheet and decision guide
- Calibration record template
How learning is assessed
- Pre- and post-course knowledge check
- Assessment of practical exercises by the trainer
- Action plan reviewed at the end of the course
Built on these standards and bodies of knowledge
- AIAG SPC manual (2nd ed.)
- ISO 7870 (control charts) and ISO 22514 (capability)
- AIAG MSA manual (4th ed.)
How it is delivered
- Public courses in Cairo, in-company programs and live online training
- Practical exercises, case studies and examples from your sector
- Can also run as Train & Stay in Sharm El Sheikh, Hurghada or Cairo
Part of these career paths
- Quality Management · Practitioner
- Automotive & Manufacturing Quality · Practitioner
Frequently asked questions
How long is Measurement Systems Analysis (MSA) with Applications?
The program runs 2 days. In-company versions can be adapted to your needs.
Is the course taught in Arabic or English?
Sessions are usually delivered in Arabic with English technical terms and materials. Full English delivery is available for in-company groups.
Can you run it inside our company?
Yes. In-company programs use exercises built on your own processes. Tell us the group size and preferred timing and we will send a proposal.
Will I receive a certificate?
Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.
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