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Operations, Quality & Safety

TPM, Maintenance & Reliability

“Breakdowns and stoppages keep hitting our output.”

Excellence Center industrial training session — Excellence Center training
How we help

Raise equipment availability and OEE with Total Productive Maintenance.

We implement TPM pillar by pillar — autonomous maintenance, planned maintenance, focused improvement and more — starting on a model line, measuring OEE and spreading what works across the plant.

TPMOEEAutonomous maintenancePlanned maintenanceRCM5SSMED
Excellence Center industrial training session — Excellence Center training

What this service covers

Signs you need this

  • Unplanned breakdowns and long repairs
  • No reliable OEE data
  • Operators and maintenance working in silos

What you receive

  • OEE measurement system
  • Cleaning, inspection and lubrication standards
  • Planned maintenance calendar
  • Trained TPM facilitators

Outcomes to expect

  • Higher equipment availability
  • Fewer breakdowns and minor stops
  • Operators who own their equipment

Our approach

  1. OEE baseline and loss analysis
  2. Model line: autonomous maintenance steps 1–3
  3. Planned maintenance system and spare parts
  4. Roll-out plan and TPM audits
FAQ

Frequently asked questions

Do we need new software for TPM?

No. TPM starts with standards, visual controls and simple data collection. A CMMS helps later, once the routines are stable.

How is TPM different from preventive maintenance?

Preventive maintenance is one pillar. TPM involves operators in daily care of equipment and attacks all losses, not only breakdowns.

Tell us what you want to improve.

Share your goal and we will reply with a practical approach — a consulting proposal, an in-company program or the dates of our next public course.