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Overall Equipment Effectiveness (OEE) Workshop

Measure and improve OEE: the six big losses, data collection, calculation and loss-reduction actions on your own equipment.

Lean Six Sigma green belt exam — Excellence Center training

At a glance

Duration
  • 2 days
LevelPractitioner
Program typeProfessional Course
LanguageEnglish / Arabic
DeliveryIn-house · Public · Online

Who it's for

  • Production and maintenance engineers
  • Shift supervisors
  • TPM coordinators

Learning objectives

  • Understand the six big losses
  • Collect reliable loss data
  • Calculate OEE correctly
  • Build loss-reduction actions

Detailed content

01The six big losses
  • Breakdowns and setups
  • Minor stops and speed loss
  • Defects and start-up loss
02Data collection
  • Loss codes
  • Manual and automatic capture
  • Data accuracy
03OEE calculation
  • Availability, performance, quality
  • Worked examples
  • Common mistakes
04Loss reduction
  • Pareto of losses
  • Focused improvement
  • Daily OEE review

Day-by-day agenda

A typical schedule. In-company versions are tailored to your processes, data and timing.

01Day 1
  • The six big losses
  • Data collection
02Day 2
  • OEE calculation
  • Loss reduction
  • Case study, action plans and course assessment

Practice, tools and assessment

Hands-on practice

  • Calculate OEE and the six big losses from a real machine log
  • Failure analysis of a recent breakdown (5-Why, fishbone, FMEA)
  • Build a preventive / autonomous maintenance plan for one asset
  • Case studies from Egyptian and Gulf organizations

Tools and templates you keep

  • OEE calculator (Excel)
  • PM schedule and CIL (clean–inspect–lubricate) sheet
  • Breakdown analysis report template
  • Course workbook and slide handouts

How learning is assessed

  • Pre- and post-course knowledge check
  • Assessment of practical exercises by the trainer
  • Action plan reviewed at the end of the course

Built on these standards and bodies of knowledge

  • JIPM TPM pillars
  • SMRP Body of Knowledge
  • ISO 55000 (asset management)

Certificate

Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.

New in our 2026 portfolio — tell us your dates and we will confirm the trainer and schedule.

Verify a certificate

How it is delivered

  • Public courses in Cairo, in-company programs and live online training
  • Practical exercises, case studies and examples from your sector
  • Can also run as Train & Stay in Sharm El Sheikh, Hurghada or Cairo

What participants say

“When I started the course I was a quality specialist; after it I was promoted to quality team leader. Six Sigma changed a lot for me. Very comprehensive – I'd suggest it 100%.”
Quality team leader, Tabby (promoted after the program)
“The course teaches you to take hold of a problem logically and solve it scientifically. The explanation was simple, and this way of thinking matters for life as a whole.”
Section Head, Quality — Six Sigma participant
“What I gained most: I never imagined how much money projects can lose. We ran a small cost project on our site and found mistakes we can now avoid.”
Engineer — Six Sigma participant
FAQ

Frequently asked questions

How long is Overall Equipment Effectiveness (OEE) Workshop?

The program runs 2 days. In-company versions can be adapted to your needs.

Is the course taught in Arabic or English?

Sessions are usually delivered in Arabic with English technical terms and materials. Full English delivery is available for in-company groups.

Can you run it inside our company?

Yes. In-company programs use exercises built on your own processes. Tell us the group size and preferred timing and we will send a proposal.

Will I receive a certificate?

Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.

Get dates, fees and the full outline.

Tell us whether you are joining as an individual or planning a program for your team.