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Lean Six Sigma & Operational Excellence

Lean Six Sigma Master Black Belt

An advanced programme for certified Black Belts stepping into the Master Black Belt role. It covers designing and running a deployment, managing the project pipeline, coaching and teaching Belts, advanced statistics, DOE and Design for Six Sigma, and extending Lean Six Sigma into service and transactional processes.

Lean Six Sigma green belt session overview — Excellence Center training

At a glance

Catalog codeA06
Duration
  • 10 days
LevelAdvanced
Program typeBelt Certification
LanguageEnglish / Arabic
DeliveryIn-house · Public · Online

Who it's for

  • Certified Black Belts preparing to lead deployment, coach Belts and teach

Learning objectives

  • Design and manage a Lean Six Sigma deployment
  • Act as performance manager, project leader, educator and coach
  • Apply advanced statistics and DOE
  • Apply Design for Six Sigma
  • Lead change and maintain the project pipeline
  • Extend Lean Six Sigma to services

Detailed content

01Introduction & MBB Role
  • Certification & development plans
  • MBB role, interactions & competency model
02Designing the Deployment
  • Combining Lean & Six Sigma
  • Strategy, buy-in, roles
03MBB as Performance Manager
  • Steering team; program & project reviews
  • Black Belt productivity; deployment audits
04MBB as Project Leader & Technical Expert
  • Mega projects & baselining
  • Multivariate: principal components, discriminant analysis
  • Tests for independence & autocorrelation
  • Non-normal capability & Box-Cox
  • DOE: screening, unbalanced & optimisation designs
05MBB as Adult Educator
  • Adult learning & facilitation
  • Learn–Teach–Learn practice day (15-minute presentations with feedback)
06MBB as Coach & Mentor
  • Coaching structures & styles
  • Feedback & rapport
07Design for Six Sigma
  • DfSS framework & NPD
  • Key characteristics & risk
08Change Leadership
  • Situational leadership
  • Change culture; influencing & resistance
09Project Pipeline & Services
  • Top-down/bottom-up; CTQ flow-down
  • Lean Six Sigma in services
10Competency Review & Personal
  • Development Plans

Day-by-day agenda

A typical schedule. In-company versions are tailored to your processes, data and timing.

01Day 1
  • Introduction & MBB Role
02Day 2
  • Designing the Deployment
03Day 3
  • MBB as Performance Manager
04Day 4
  • MBB as Project Leader & Technical Expert
05Day 5
  • MBB as Adult Educator
06Day 6
  • MBB as Coach & Mentor
07Day 7
  • Design for Six Sigma
08Day 8
  • Change Leadership
09Day 9
  • Project Pipeline & Services
10Day 10
  • Competency Review & Personal
  • Mock exam, review of weak areas and exam strategy

Practice, tools and assessment

Hands-on practice

  • Catapult or paper-helicopter simulation run through all DMAIC phases
  • Write a project charter and SIPOC for a real process from your workplace
  • Analyse a real data set in Minitab/Excel: capability, hypothesis tests and regression
  • Waste walk (gemba) using the 8-waste checklist

Tools and templates you keep

  • Project charter and SIPOC templates
  • DMAIC tollgate checklist
  • Control plan and response plan template
  • 8-waste observation sheet

How learning is assessed

  • Written exam at the end of the course
  • Improvement project reviewed at DMAIC tollgates (where required)

Built on these standards and bodies of knowledge

  • ASQ Six Sigma Body of Knowledge
  • IASSC Lean Six Sigma Body of Knowledge
  • ISO 13053-1/-2 (Six Sigma quantitative methods)

Certificate

Excellence Center Lean Six Sigma Master Black Belt Certificate

Prerequisites: Black Belt certification; Two approved Black Belt projects; Mastery of BB analytical tools and Minitab

Verify a certificate

How it is delivered

  • Public courses in Cairo, in-company programs and live online training
  • Practical exercises, case studies and examples from your sector
  • Can also run as Train & Stay in Sharm El Sheikh, Hurghada or Cairo

Part of these career paths

What participants say

“When I started the course I was a quality specialist; after it I was promoted to quality team leader. Six Sigma changed a lot for me. Very comprehensive – I'd suggest it 100%.”
Quality team leader, Tabby (promoted after the program)
“The course teaches you to take hold of a problem logically and solve it scientifically. The explanation was simple, and this way of thinking matters for life as a whole.”
Section Head, Quality — Six Sigma participant
“What I gained most: I never imagined how much money projects can lose. We ran a small cost project on our site and found mistakes we can now avoid.”
Engineer — Six Sigma participant
FAQ

Frequently asked questions

How long is Lean Six Sigma Master Black Belt?

The program runs 10 days. In-company versions can be adapted to your needs.

Is the course taught in Arabic or English?

Sessions are usually delivered in Arabic with English technical terms and materials. Full English delivery is available for in-company groups.

Can you run it inside our company?

Yes. In-company programs use exercises built on your own processes. Tell us the group size and preferred timing and we will send a proposal.

Will I receive a certificate?

Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.

Get dates, fees and the full outline.

Tell us whether you are joining as an individual or planning a program for your team.