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Lean Six Sigma & Operational Excellence
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Lean in Construction & Last Planner System

Brings Lean thinking to construction sites with the Last Planner System, pull planning, constraint removal and daily coordination to improve schedule reliability.

Mac Lean Six Sigma project team photo — Excellence Center training

At a glance

Duration
  • 3 days
LevelPractitioner
Program typeProfessional Course
LanguageEnglish / Arabic
DeliveryIn-house · Public · Online

Who it's for

  • Project and site managers
  • Planners and engineers
  • Contractors' team leaders

Learning objectives

  • See the main wastes on construction sites
  • Apply the Last Planner System
  • Use pull planning with trades
  • Remove constraints before work starts

Detailed content

01Waste on site
  • Waiting, rework and motion
  • Site flow
  • Measuring waste
02Last Planner System
  • Master and phase plans
  • Look-ahead and weekly plans
  • Percent Plan Complete
03Pull planning
  • Pull-planning session
  • Handoffs between trades
  • Commitments
04Constraint removal
  • Constraint log
  • Make-ready process
  • Learning from misses

Day-by-day agenda

A typical schedule. In-company versions are tailored to your processes, data and timing.

01Day 1
  • Waste on site
  • Last Planner System
02Day 2
  • Pull planning
03Day 3
  • Constraint removal
  • Case study, action plans and course assessment

Practice, tools and assessment

Hands-on practice

  • Waste walk (gemba) using the 8-waste checklist
  • Lean simulation game: push vs. pull, before and after improvement
  • Plan a one-week Kaizen event with targets and team roles
  • Contract-clause review and claim-preparation case study

Tools and templates you keep

  • 8-waste observation sheet
  • Kaizen event charter and newspaper (action list)
  • Standard work and SMED analysis sheets
  • Claims and variation register

How learning is assessed

  • Pre- and post-course knowledge check
  • Assessment of practical exercises by the trainer
  • Action plan reviewed at the end of the course

Built on these standards and bodies of knowledge

  • Lean Enterprise Institute principles (Womack & Jones)
  • Toyota Production System
  • FIDIC Red and Yellow Books (2017)

Certificate

Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.

New in our 2026 portfolio — tell us your dates and we will confirm the trainer and schedule.

Verify a certificate

How it is delivered

  • Public courses in Cairo, in-company programs and live online training
  • Practical exercises, case studies and examples from your sector
  • Can also run as Train & Stay in Sharm El Sheikh, Hurghada or Cairo

What participants say

“When I started the course I was a quality specialist; after it I was promoted to quality team leader. Six Sigma changed a lot for me. Very comprehensive – I'd suggest it 100%.”
Quality team leader, Tabby (promoted after the program)
“The course teaches you to take hold of a problem logically and solve it scientifically. The explanation was simple, and this way of thinking matters for life as a whole.”
Section Head, Quality — Six Sigma participant
“What I gained most: I never imagined how much money projects can lose. We ran a small cost project on our site and found mistakes we can now avoid.”
Engineer — Six Sigma participant
FAQ

Frequently asked questions

How long is Lean in Construction & Last Planner System?

The program runs 3 days. In-company versions can be adapted to your needs.

Is the course taught in Arabic or English?

Sessions are usually delivered in Arabic with English technical terms and materials. Full English delivery is available for in-company groups.

Can you run it inside our company?

Yes. In-company programs use exercises built on your own processes. Tell us the group size and preferred timing and we will send a proposal.

Will I receive a certificate?

Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.

Get dates, fees and the full outline.

Tell us whether you are joining as an individual or planning a program for your team.