Lean & Safe: Safety-Integrated Process Improvement
Improve productivity and safety at the same time. Participants learn to map processes and safety outcomes together, identify waste and hazards concurrently, and implement and sustain safety- integrated improvements through simulation.
At a glance
- 2 days
Who it's for
- HSE professionals, process-improvement specialists, industrial engineers, managers
Learning objectives
- Improve production processes and safety outcomes together
- Apply safety metrics to VSM
- Identify safety waste and sustain lean-and-safe improvements
Detailed content
- Why safety and Lean share the same goal
- Waste and hazards as two sides of one problem
- Value stream mapping with safety data
- Identifying waste and hazards together
- Improvement tools that reduce risk
- Ergonomics and 5S for safety
- Standard work and leader routines
- Measuring safety and flow
- Lean and safe simulation game
- Action planning
Day-by-day agenda
A typical schedule. In-company versions are tailored to your processes, data and timing.
- Lean and safety together
- Mapping process and safety
- Improving
- Sustaining
- Simulation
- Case study, action plans and course assessment
Practice, tools and assessment
Hands-on practice
- Walk the process and draw a current-state value stream map with real times
- Calculate lead time, process cycle efficiency and takt time
- Design the future-state map and a 90-day implementation plan
- Waste walk (gemba) using the 8-waste checklist
Tools and templates you keep
- VSM icon set and data-box template
- Takt/lead-time calculator (Excel)
- 8-waste observation sheet
- Kaizen event charter and newspaper (action list)
How learning is assessed
- Pre- and post-course knowledge check
- Assessment of practical exercises by the trainer
- Action plan reviewed at the end of the course
Built on these standards and bodies of knowledge
- Rother & Shook, Learning to See (Lean Enterprise Institute)
- Lean Enterprise Institute principles (Womack & Jones)
- Toyota Production System
How it is delivered
- Public courses in Cairo, in-company programs and live online training
- Practical exercises, case studies and examples from your sector
- Can also run as Train & Stay in Sharm El Sheikh, Hurghada or Cairo
Part of these career paths
- Health, Safety & Environment · Leader
Frequently asked questions
How long is Lean & Safe: Safety-Integrated Process Improvement?
The program runs 2 days. In-company versions can be adapted to your needs.
Is the course taught in Arabic or English?
Sessions are usually delivered in Arabic with English technical terms and materials. Full English delivery is available for in-company groups.
Can you run it inside our company?
Yes. In-company programs use exercises built on your own processes. Tell us the group size and preferred timing and we will send a proposal.
Will I receive a certificate?
Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.
More programs in this field
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- Electrical Transmission & Distribution: Construction Safety and Health2 days
- First Aid at Work2 days
- Forklift & Powered Industrial Truck Safe Operation2 days
- HAZOP Study – Leader & Team Member Training5 days
- Hospital Major Incident Management2 days
- HSE Certification Exam Preparation (CHMM, CHST)5 days
- HSE Technical Short Courses1–4 days
Get dates, fees and the full outline.
Tell us whether you are joining as an individual or planning a program for your team.