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Operations & Production Management

Operations & Production Management

A comprehensive operations programme for production engineers and managers. Participants calculate standard time, forecast and plan production, manage materials, map value streams, find bottlenecks and apply OEE, TPM and standard work.

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At a glance

Catalog codeG04
Duration
  • 10 days
LevelPractitioner
Program typeProfessional Course
LanguageEnglish / Arabic
DeliveryIn-house · Public · Online

Who it's for

  • Production engineers
  • Production managers & supervisors

Learning objectives

  • Calculate standard time
  • Apply forecasting methods
  • Plan production and the MPS
  • Understand material management in production
  • Map value streams and find bottlenecks
  • Use OEE, TPM and standard work
  • Communicate with maintenance and quality

Detailed content

01Productivity & Equipment
  • OEE
  • TPM
02Work Standards
  • Time study & standard time
  • Standard work & SOPs
03Planning
  • Forecasting methods
  • Production planning
  • Master production schedule
  • Material management
04Lean Production
  • Lean basics & the 8 wastes
  • Value stream mapping & takt time
  • Bottleneck analysis

Day-by-day agenda

A typical schedule. In-company versions are tailored to your processes, data and timing.

01Day 1
  • Productivity & Equipment
02Day 2
  • Practical workshop applying the tools to participants' cases
03Day 3
  • Work Standards
04Day 4
  • Group project work and coaching
05Day 5
  • Practical workshop applying the tools to participants' cases
06Day 6
  • Planning
07Day 7
  • Group project work and coaching
08Day 8
  • Lean Production
09Day 9
  • Practical workshop applying the tools to participants' cases
10Day 10
  • Group project work and coaching
  • Case study, action plans and course assessment

Practice, tools and assessment

Hands-on practice

  • Waste walk (gemba) using the 8-waste checklist
  • Lean simulation game: push vs. pull, before and after improvement
  • Plan a one-week Kaizen event with targets and team roles
  • Case studies from Egyptian and Gulf organizations

Tools and templates you keep

  • 8-waste observation sheet
  • Kaizen event charter and newspaper (action list)
  • Standard work and SMED analysis sheets
  • Course workbook and slide handouts

How learning is assessed

  • Pre- and post-course knowledge check
  • Assessment of practical exercises by the trainer
  • Action plan reviewed at the end of the course

Built on these standards and bodies of knowledge

  • Lean Enterprise Institute principles (Womack & Jones)
  • Toyota Production System

Certificate

Excellence Center Certificate of Attendance

Verify a certificate

How it is delivered

  • Public courses in Cairo, in-company programs and live online training
  • Practical exercises, case studies and examples from your sector
  • Can also run as Train & Stay in Sharm El Sheikh, Hurghada or Cairo

Part of these career paths

FAQ

Frequently asked questions

How long is Operations & Production Management?

The program runs 10 days. In-company versions can be adapted to your needs.

Is the course taught in Arabic or English?

Sessions are usually delivered in Arabic with English technical terms and materials. Full English delivery is available for in-company groups.

Can you run it inside our company?

Yes. In-company programs use exercises built on your own processes. Tell us the group size and preferred timing and we will send a proposal.

Will I receive a certificate?

Participants who complete the program and its assessment receive a certificate from The Excellence Center, which can be verified online.

Get dates, fees and the full outline.

Tell us whether you are joining as an individual or planning a program for your team.